Tharuvaikulam boatwrights adapt to changing trends
With the demand for fiber-reinforced plastic boats increasing after the 2004 Indian Ocean tsunami, wooden boat builders of Tharuvaikulam in Tamil Nadu adapt to growing needs of the marine fishing sector
The sound of wood being sawed and planed, and nails
being hammered mingled with the sound of the waves near the Tharuvaikulam
shore. The boat building yard of Thangadurai is an open land, within a stone’s
throw of Tharuvaikulam wharf. A thatch over the skeleton of a boat is more for
protection of the workers.
Thangadurai and his team were getting a boat ready for
a client, a new one having set sail from his yard the previous day. 45-year-old
Thangadurai has been building boats right from his teenage days. He and his
brothers started by helping their father.
Similar scenes of wooden strips being measured, and
plywood panels being fixed to the wooden frame played out in the other boatyards
along the Tharuvaikulam coast. Switching from alternate professions a few
decades ago, the boatwrights of Tharuvaikulam who used to build wooden boats have
adapted to changing times and now make fiber boats as well.
Transition to fiber
Though there were some fiber-reinforced plastic (FRP)
fishing boats – generally referred to as fiber boats by the fishermen – plying
the oceans, their number increased when national and international
organizations distributed them to fishermen who had lost their vessels to the Indian
Ocean tsunami of 2004.
According to a 10-year-old report, the number of FRP
boat-building units tripled from 13 after the tsunami. When fishermen who used
the fiber boats found them to be convenient, they approached the boatwrights of
Tharuvaikulam for repairs initially.
The boatwrights decided to seize the opportunity.
Starting with minor repair of fiber boats, within a short period they graduated
to making them. Now they are adept at making wooden and FRP boats of different categories
and sizes, but as specified by the government.
“There was a demand for fiber boats. There was also
competition from boat builders of other places on the east coast, forcing them
to adapt,” Nirmal, who owns a fiber boat built in a Tharuvaikulam boatyard,
told VillageSquare.in. “They knew they had to change since many fishermen
opt for fiber boats nowadays.”
Building wooden boats
However, there are quite a few like Anthony Duraiswamy
who prefer wooden boats. Despite the light weight, less fuel requirement, speed
and durability of fiber boats, Anthony Duraiswamy prefers wooden boats because
of their low resistance to abrasion. In case of problems and damage to the boat
while at sea, wooden boats help the fishermen stay afloat.
“We use timber from two trees generally, sometimes we
use tamarind tree logs also,” said Thangadurai. The boat builders get logs of vaagai
and aini trees (Albizia lebbeck and Artocarpus hirsutus) from Kerala.
They buy material for the fiber boats from Coimbatore. Both the materials
attract taxes, said the boatwrights.
Wooden frames are used for the fiber boats too. Seasoning
of the wooden logs takes nearly a month. The men use the logs after the moisture
content reduces. “Then it takes three months and a team of 12 to 15 to build a
boat,” Vijay, whose deep sea vessel was built by Thangadurai, told VillageSquare.in. Fiber boats are built in about five months, depending
on the length.
Demand for fiber boats
According to Nirmal, the general preference nowadays is
for FRP boats. With 4,200 vessels plying from Thoothukudi harbor – which is
about 25 km from Tharuvaikulam, and involved in marine fishing, there is a
constant demand for the services of Tharuvaikulam boatwrights for repairs and building
of new boats.
For FRP boats, the men get the pasting of FRP mats
done by a few workers from Thoothukudi, under their supervision. “Though making
fiber boats need more time and labor, we are able to charge accordingly,”
Sundar, who specializes in fixing the fiber mats onto the wooden frame, told VillageSquare.in.
What the Tharuvaikulam boatwrights build could be
country boats or mechanized boats, with a slight variation in the structure
between the two. While a wooden country boat of 65 feet length could cost about
Rs 20 lakh without the engine, a fiber boat of the same length would cost about
Rs 35 lakh.
Livelihood switch
Interestingly the boat builders of Tharuvaikulam were
neither into boat building nor into carpentry traditionally. “We are only the third
generation people building boats here,” said Shankar. Shankar’s forebear
Madaswamy was an ironsmith.
The ironsmith’s transition coincided with the palmyrah
tappers of Tharuvaikulam switching from palm-based livelihood to fishing. Madaswamy used to make agricultural implements. With
consecutive droughts and a government ban on toddy tapping, the palmyrah
workers gradually switched to fishing. Madaswamy followed suit.
“Since Madaswamy used to make iron farm tools with
wooden handles, he knew how to handle wood. He adapted easily,” Francis, a fisherman
who owns a wooden country boat, told VillageSquare.in. The villagers encouraged Madaswamy to set up a yard and
get into boat building.
Madaswamy observed boats being built at the
Thoothukudi harbor, and learned the work on the job. He recruited extended
family members and a few villagers into the profession. The trend caught on and
now Tharuvaikulam boasts of five boatyards.
For sustainable fishing
According to Census 2011, Tharuvaikulam village in
Ottapidaram taluk of Thoothukudi district has a population of 7,325, 88% of whom are dependent solely on
fishing. This translates as consistent work for Tharuvaikulam’s boat builders.
However, the boat builders emphasize that they build
and repair boats of fishermen from other districts as well. “We don’t go to
other districts or states, but work only in our yard,” said Shankar. “If it’s
for repair work, people bring the boats here. For new boats, they just place
the order, we buy the material and build in our yard.”
When they have simultaneous orders, those from
Tharuvaikulam get first preference. “One is because they are our kinsman, the
other is because they are sustainable fishers, using only gill nets,” Shankar
told VillageSquare.in. “So, apart from the business aspect, it gives us immense
satisfaction when we do our bit for sustainable fishing by building gillnetters.”
Jency Samuel is a
civil engineer and a journalist based at Chennai. Views are personal.